The Process of Prototyping through Production

As leaders in the manufacturing of custom fasteners, we make it a priority to provide our customers with solutions to every need, for any application. What this often means is that we will work closely with our clients from prototyping through production, maintaining close contact and answering all needs along the way.

In our business, it’s quite common for an engineer to want/need a prototyped product before beginning a full production run. The benefits of prototyping include the ability to provide a custom, initial product very quickly, meeting any time-crunch demands—we stock blanks in a variety of styles and sizes.Prototyping

It all begins with an initial blueprint created by our team, specific to a client’s requests. We provide assistance and expert guidance, while listening carefully to goals, concerns, and needs. We then create 50-100 prototype parts, which then undergo testing. We test the form, fit, and function of the prototypes, paying close attention to dimensions and tolerances, making sure they work as intended and particular grade requirements are met. Oftentimes, there will be many changes along the way, going through multiple phases of prototyping until it’s just right.

Once the prototype is approved and meets all requirements, we then move on to production. Often, the production run is very different than the original prototype, which makes the prototyping an important means of reaching desired results. The process ends with a production run that is highly efficient, having determined the best designs, features, and methods throughout the process. All along the way, it’s typical for the customer to be involved in every aspect.

In the end, the result is a quality product that is exactly what it should be, made effectively and precisely, with cost-efficiency in mind.

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